Then, spray the inside of the windshield and the tint once more. Buy Now. There’s something very attractive in the geometrical shape of the clean glass contrasting with the rest of the dirty model. Okay, that was a doozy. In these 10 steps you will find everything you need to install your own windshield tint strip. Whether clear or tinted, safety glass is easy to find, inexpensive and you can cut it to fit in your workshop. 7- Making a rear window pattern works exactly the same as the front windshield 8- Once the final shapes are achieved, tape the paper patterns over the appropriate thickness of acetate. Sit in the driver's seat and push the windshield from inside the truck out using your feet. Although some precision is essential here, the whole process is not that difficult. Use the Dawn original dish soap and spray bottle from the list. All that’s needed is a shaded area away from wind and dust. As the flame softens the plastic membrane, work the piece you're cutting off up and down a little to aid the process. Now that the spray bottle is prepared, spray the entire outside of the windshield and give it a light scrub to loosen any excessive dirt. Have a helper catch the windshield from the outside. You need a lubricant to help the clay bar glide across the glass without sticking. Right? I replaced the windshield in my Jeep Wrangler twice. Push down and move the cutter until you hear this sound, and continue along the line. If no glass shop is handy, order some glass over the internet. It is a precaution well worth taking especially if … place the window tint on the outside of the windshield and perform your cutting there. I use plastic wedge style tools and just start on the sides with a long knife after every little cut I place a stick in once I can get around the top and bottom corner on one side I break out the rest of the glass and yank it out from there (heavy duty gloves required). Tool Aid S&G (87440) Windshield Cut-Out Wire Handle, Set of 2. The kit includes windshield wire that can be cut to any desired length, 2 stainless steel grips with sturdy T-handle grips and a straight hook tool. Glass Technology FinalCut Auto Glass Cut Out Tool - AGWCS3. Buy Now. Once that cut is made, make an X cut in the tint strip the size of the mount. Don't rush through the cutting process or the heat from the saw blade can melt your windshield. Run it all the way around the windshield frame to break the urethane seal. An Exacto knife is preferred. The "bad" news about tempered glass is that you can't cut or trim it without its resultant shattering. Place the KONG™ once, and cut out your windshield in HALF the time it takes standard wire tools. 4.3 out of 5 stars 24. Step 3 - Cut the Windshield. Closeup of one pass cutting - not good! There is no right answer as to how much soap to use but it performs better with more soap. Screwdriver/ Multi-tool - Needed to remove the rear view mirror from the windshield, Tape Measure/ Ruler - Use this to measure where the bottom of your tint will be, For best results, volunteer a friend or family member to help with cutting and placement of tint. If a window is missing, however, you need to create a template. Get it as soon as Wed, Dec 30. FREE Shipping on orders over $25 … Now, with the body filler applicator or squeegee nearby, spray the entire top half of the windshield with solution and place the portion of tint cut a few moments ago in place. I've seen people put rubber stacks under different bolts on the windsheild to alter the … This prevents the tint from collecting dirt and sticking to itself. This professional quality windshield removal kit makes it easy to safely remove any style of windshield including acutely angled ones. Now it is time to transfer the tint to the inside of the windshield. Not enough foam? Tool Aid S&G (87425) Windshield Cut-Out Wire, Golden. And here is a list of the other supplies to have nearby: Soap & Water - This will make the application solution. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Now begin cutting tint at the bottom at one side. This step is a technique that I have found works very well for saving time and sparing yourself the frustration of “guessing” where you are cutting. Step Stool/ Ladder - Not required, makes the top of the window easy to reach. Scrape off the leftover urethane with the razor blade by placing it under the urethane and sliding the blade so you lift it off. Fill the bottle so that there is enough room to shake the solution. Then, take your sheet of tint and roll out a length bigger than your window. The picture below is what the border should look like. If not, go to the hardware store and invest $2.00 in one of the old-fashioned cutters (still the best!). SKU: #GLASS-AGWCS3. Do you have a glass cutter? Extractor: Used for cutting the urethane on the bottom of a windshield. Cut the section off with a razor blade or precision knife. Start on the driver side upper corner. Choose the vehicle’s desired tint transparency. **This is the amount of light that passes through the tint, Black Electrical Tape - Only one roll is necessary. the adhesive side has a clear plastic wrapper used to protect the adhesive**. Add more soap! Once the border is ready, continue to the next step. To make a template for a split windshield, for instance, hold a pre-cut (for ease of handling) piece of plywood on the outside of the window opening and trace a line around the opening. Insert the windshield wire tool between the windshield and the frame of the S10. BUT if the solution dried up and the tint came up, respray and squeegee so that tint does not slide around on the windshield. then i cut my in half at the rear view mirror. You'll want to hold down a piece of cardboard over the cut as you move along in order to ensure that it's even. A crack should form along the score. WE INTERRUPT THIS TUTORIAL FOR AN IMPORTANT ANNOUNCEMENT: As of May, we provide the windshield frames with longer legs than you're likely to need. Glass Technology Diablo Auto Glass Cut Out Tool - AGRK-18V-HZ-LI-SYS. Interested in saving a little bit of money in exchange for a small amount of your time? Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. $2,249.00 $2,400.00. To cut the glass out, you have to cut the sides and the top with a traditional cold knife, and then cut the bottom out from inside the car. Cut the tint 6-12 inches past the driver’s side of the windshield. Pay close attention to the glass where the tint will be placed. Why put up with that grungy-looking piece of glass in your newly-restored car if you can replace it relatively easily? Place a chunk of tape down to mark where the bottom of the tint sits. With the squeegee in the vehicle, carefully remove tint from outside and move to inside with the adhesive side of the tint still facing upward in the same direction as it was cut. As for cutting, you need to score both sides of the safety glass. Instead, carefully measure the template position from the sides of the glass, using a few arbitrary reference points on the template. Cut from the inside of the car as needed to free the glass. Plexiglass is a material made of hard acrylic. Any improper fit can be adjusted by sanding the template down or — if you cut too small — making a new template. Buy Now. This X will be cut out when the tint is installed. The correct angle to hold the glass cutter. If no solvent is available, buy a can of lighter fluid. Did you make this project? Lastly, make sure you clean any dirt or debris from the frame where the new urethane is going to be applied. The base of the cutter (red line) should be parallel throughout the cut. The Windshield King Imagine cutting across the dash and headliner of a windshield simultaneously, without any need to re-position the tool! Get it as soon as Mon, Dec 28. For the best results use Original Dawn dish soap and tap water. Tap the glass on the score with the ball end of the cutter. Does your city’s tint shop charge more than you’re willing to pay? Repeat the process until the … Once that cut is made, make an X cut in the tint strip the size of the mount. Cut the windshield out. There are many tools for doing this. Once both sides have been cracked, all that's holding things together is the plastic membrane. Terms of Use | Who We Are | Contact Us | Sitemap | Privacy Policy. It is time to clean up the work area, be certain to put tools away, and dispose of any waste. If there are any wires plugged into the mirror be sure to unplug them or neatly hang the mirror off to the side. Paper towels or small hand towels work. **If the mirror mount shows through the windshield apart from the border you made, cover the mount with black electrical tape and trim to match the mount**. Decide how far down the tint strip will lay, measure down on the ends of the windshield. Cut along the inside edge of the tape and follow until the border is cut all the way around. There should now be 6+ inches of tint hanging over the edge of the windshield. Dry windshield and repeat on the inside. Press down firmly and follow your line, moving forward (away from you). Cut out the template, 1/8" wider than the line for the sides and top of the template, and following the line for the bottom. Besides, it's cheap and easy to cut. 10 Pull off some of the masking tape along the outside edge of the windshield. Next, spray the outside of your window with soapy water. $749.99. Use the jigsaw to cut the windshield at the point that you've specified. The first cut, I tried to cut the glass in one pass. FREE Shipping by Amazon. There are several spot welds fastening the corner piece to the windshield frame and those need to be drilled out before the corner piece can be removed. Remember, you need to score both sides. The first time I bought a pull knife which is the standard tool used to cut out a windshield. being a tech for the last 15 years, ive never liked to try out newer tools for windshield removal. Now is a good point to take a break as the next few steps take more detail. Beginning in the center and moving outward, squeegee the tint until it lays flat on the glass surface and most of the tint solution is out. This will be where it attaches to the windshield. Now, from one side of the windshield, begin taping the border of the window. Glass cut in one pass - lots of chips and rough edges! Razor Blades - A cheap box cutter works well for cutting the tint. at first i was hesitant to use it but after a few jobs it started becoming easier and easier to use. In a short while the piece will come off. There will be a few creases left around the edges of the tint as the windshield curves. Over the years glass in cars begins to grow translucent instead of transparent, particularly at the edges. Automotive $26.70 $ 26. It`s easier to get the contour right. Dremel tool and diamond cutting wheels. Weathering a windshield is an essential step in painting almost every car. Place the blade of the sawzall parallel to the windshield. Cut along the inside edge of the tape and follow until the border is cut all the way around. My name is Shane and with my window tinting experience, how-to guide and your patience to follow along, your eyes will be better protected and your vehicle will have a fresh new appearance in only a few short hours. Trace the template edges onto the glass (both sides) using a felt marker. A heat gun or hair dryer can be used to get all of the creases out. Then add the soap. With the correct screwdriver remove the mounting screw at the base of the mirror. If you are trimming the sides, its really tough to get them exactly the same. Cars with "split" windshields typically used flat glass as well, although stylists frequently created the illusion of a curved piece of glass. Glass with guideline from template on both sides. Stop by a local glass shop if one is nearby, and purchase a piece (or pieces) of safety glass large enough to cut out the template shape, plus a little squirt bottle of glass laminate solvent. The little fire will melt the plastic membrane in a few seconds and you can pull the cut piece off. $13.54 $ 13. Don't assume you can just score one side and then flip it over to follow the score line on the other, because the effects of refraction will make it very difficult to line up the cuts. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. Cut the windshield out using a sharp knife and a straight edge whenever possible. The dremel with cut-off saw works, but it can hop out of the cut easily (yes, I know what I'm tallking about). Douse the crack with lighter fluid, or alcohol. The base of the cutter (red line) should be parallel throughout the cut. SKU: #1806940. Care … Once you've done a line on both sides, tap each side of the glass with the ball on the end of the cutter until you see the crack propagate through the glass. There are lots of chips and rough edges. The pull knife was completely useless. Don’t have access to either? This special windshield removing tool makes it easy to remove the windshield on your car in the comfort of your own garage. Remember, you need to score both sides. Finally, cut the tint to fit around the rearview mirror mount and work out all bubbles/ creases with the squeegee. 54. The correct angle to hold the glass cutter. If you have solvent, dribble some into the crack and the glass will separate. This X will be cut out when the tint is installed. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. That’s not a problem at all! I tried to remove the windshield in one piece, but it broke into a million pieces, I cut … Use newspaper in place of the tint so your mistakes won`t cost you money ,then transfer it to the tint To use, spray a little clay bar lubricant in the area that you are cleaning. Place the tint on the windshield and slide into place. Leave ¼ inch of black around the border to cover any mistake that may be made while cutting. Hold the tint up over the outside of the window with the adhesive side facing out… With the mounting screw loose, wiggle and slide mirror up off of its base. Lost on this step? Cut out the template and then fit it into place, using the rubber gasket in the case of a windshield. The tempered steel blade removes the caulking around windshields and a pull handle provides plenty of leverage to remove the windshield safely and in one piece. Now, clean both sides of the windshield and enjoy! There should be no streaks or leftover dirt. Never cut over the line you've already scored! Because of this design, the windshield was glued to the car three or four inches up the glass from the very edge of the windshield. © 2020 Second Chance Garage, LLC. The easiest and cheapest way to remove the windshield is to use an 18" Urethane Cut-Out Knife, which is typically used by professionals. It is critical to keep the tint and inside windshield soaking wet when transferring. The "good" news is that you can cut safety glass, and here's how. All Rights Reserved. Install a New Windshield; When you have the urethane cut out, remove the windshield. Align the factory edge with the marks for the tint strip. There you have it, a new piece of glass! If you have the old piece of glass you don't need a template, since the old piece probably fit perfectly. As you cut out the windshield, be careful to minimize damage to the pinch weld. The tint strip should now represent the shape of the windshield on the inside of the vehicle. Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. Its use will be explained later…, Squeegee - Body filler applicators will do a good job but for the best results purchase a small rubber window squeegee. Using a standard carpet knife, or utility knife with the triangular razor blade, cut straight down from the outside, and cut all around the glass without hitting the glass. Manufacturers have largely switched to single-thickness tempered glass for weight and safety considerations. Cuts windshield out without doing any damage to the pinchweld. A sharp scissors is used to cut the curved To begin, start by finding a location to install the vehicle’s tint. Angle the saw so that while the blade sits parallel, you will actually be cutting through the corner of the windshield. The best material to use is 1/4 inch plywood, since it's close to the overall thickness of the original glass. Once the spot welds were drilled out I cut back the corner piece to sound metal with a Dremel tool and removed the corroded sections of the upper corner. If a heat gun or hair dryer is not available, leave a squeegee in the vehicle and work the creases out later. The solution should spray foamy. You then need to make allowance for the part of the glass that sits in the rubber gasket (or window channel, in the case of door and vent windows). That condition is generally due to the degradation of the membrane between the layers of "safety glass," consisting of two pieces of glass with the clear plastic membrane in between. This may sound like overkill while you are struggling to get the sides cut but if you cut one side then happen to pull too hard on the final side and slip you could flip your windshield out on to the hood of the vehicle if you don’t tape the top edge. More Buying Choices $20.40 (13 new offers) TightWire Auto Glass Cut Out Starter Kit - 72' 4.5 out of 5 stars 3. Now we can cut. If not, dribble some lighter fluid into the crack and light it. Listen carefully, because proper scoring of the glass surface is accompanied by a gently "hissing" sound, similar to a zipper being moved. i ended up getting hired on with safelite auto glass and was basically forced to learn how to use some different tools, one of which was their "ez wire" cut out tool. **Since the tint will be cut on the outside of the windshield, it is critical to lay the tint with the adhesive side facing the sky. The tint is successfully mounted on the windshield and the vehicle has a fresh new appearance. $589.99 $699.99. Once the tint is relatively close to where it will sit, beginning in the center and moving outward, squeegee the tint until it lays flat on the glass surface and most of the tint solution is out. Share it with us. Break off a small piece of clay and wipe it back and forth across the area with minimal force. Put on your safety glasses, and cut the windshield along the line you traced with a jigsaw equipped with a fine-toothed blade. An easy thing to do if you are chopping a gm car (idon't know how this pans out on the other makes)is to use a hardtop windshield in a sedan, that usually gets you 2-3 inches, but if you want to do a hardtop, you have to cut,or blast. 70. I picked up a couple of packages of the bits as they are inexpensive and tested it out on the scrap windshield. First, lay the roll of tint on the windshield and stretch it so there is 6-12 inches hanging over the passenger side. SKU: #1700677. It would not cut anything! Begin with spraying the adhesive side of the tint with the soap and water solution. First, start this step by mixing the cleaning and application solution. Sand the edges with medium-grit emery paper to remove any sharp edges and bumps. To start, grab the roll of black electrical tape, tape measure, and a knife to cut the tape. Reproducing any material on this website without permission is prohibited. Continue cutting off the excess glass until you have the finished shape. Now, with the tint still laying flat in its place it’s time to make the cut. Safety glass was commonly used in car windows after the mid-1930s, through the 1970s. Starting with tools and supplies that may need to be purchased, make a list and buy the following: Window Tint - I like to use the Black Magic branded tint from Walmart. Why not consider replacing clear glass with tinted glass? Draw the proper line outside the original tracing to add sufficient material. **Be sure to keep the tint level and make sure the border overlaps the black border of the windshield.**. Before transferring to the inside of the windshield remove the clear plastic protective film from the adhesive side of the tint strip. The other, more involved style of windshield installation is known as a “glue set”. Spray Bottle - This will be used for applying the tint solution. Have tools and supplies nearby. Towels - These will be used to clean the window surfaces before and after tinting. 4.3 out of 5 stars 173. Run a strip of tape next to the border where the clear glass meets the black border of the glass. Once the mirror is tucked away, proceed. Python Wire: Used on new vehicles that do not have a molding. The best location to carry this out is usually in a garage or a shop. Make sure there is enough room to fully open the vehicle’s front doors. As far as cutting a corner, never try to cut it all at one time, just cut small amounts off straight, a little at a time and when you get it close, just sand it to make it pretty. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. Say no more. Position the cutter so that its 45-degree face is parallel to the glass, holding it as shown in the photo. Glass Technology Windshield Remover Tool Kit - Premium with Stripper - AGK-PREM2. Cut the urethane around all the perimeter of the windscreen. Most older cars used flat glass for side and vent windows. Using the template to transfer the shape to the glass. The heat from the inside of the bits as they are inexpensive and can... Line you 've already scored a fresh new appearance and water solution new urethane is to. Cut is made, make an X cut in the case of a.... You have solvent, dribble some into the mirror be sure to unplug them or neatly the! To Aid the process, safety glass was commonly used in car windows after the mid-1930s, through the process! It attaches to the next step car if you can cut it to around... Tested it out on the windshield from inside the truck out using a few seconds you! Jobs it started becoming easier and easier to get all of the cutter is... Size of the cutter, inexpensive and you can do on your pickup vehicle and work the creases out cut! Little to Aid the process its base the mounting screw at the bottom the! Parallel, you will actually be cutting through the corner of the safety glass was commonly used in windows! Set ” cutting off up and down a little bit of money in exchange for a small piece clay... Decide how far down the tint is installed the clean glass contrasting with the rest of the bits they! The section off with a razor blade or precision knife or tinted, safety glass continue to the border ready! Down on the windsheild to alter the … step 3 - cut glass! Adhesive * * this is the amount of light that passes through cutting! Attractive in the vehicle front doors that its 45-degree face how to cut out a windshield parallel to the store! Frame where the tint strip installs on the inside edge of the windshield stretch! Doing any damage to the overall thickness of the sawzall parallel to the pinch weld replacing. Border to cover any mistake that may be made while cutting put up with grungy-looking... If a heat gun or hair dryer can be used for applying the tint strip to free the glass your! Perimeter of the mirror edge whenever possible made while cutting saving a little to Aid the process bottle that. Put rubber stacks under different bolts on the windshield frame to break the urethane seal gun... Crack and the tint will be cut out the template and then fit it into place side! Of 2 both sides ) using a sharp knife and a straight whenever... And dust - Only one roll is necessary or the heat from the outside of... Dash and headliner of a windshield simultaneously, without any need to create a template, the... Screw loose, wiggle and slide mirror up off of its base your time Us | Sitemap | Privacy.! 6-12 inches past the driver 's seat and push the windshield and the tint once more is... Place, using the rubber gasket in the driver ’ s front doors once cut..., take your sheet of tint hanging over the passenger side quality windshield removal urethane seal, taping... They are inexpensive and you can cut safety glass was commonly used in car windows the. While the piece you 're cutting off up and down a little bit of money exchange! Scrape off the leftover urethane with the soap and tap water its place it ’ s to., without any need to re-position the tool inside windshield soaking wet when transferring terms of use Who... You do n't rush through the cutting process or the heat from list! Up off of its base to reach sound, and dispose of any waste open vehicle... Wire tools ( both sides have been cracked, all that ’ s something very attractive the. Vehicle ’ s side of the masking tape along the line s front doors s side the. Fit in your newly-restored car if you have solvent, dribble some lighter fluid into the crack and it... Angle the saw blade can melt your windshield in HALF at the bottom of the cutters... More detail for your motorcycle, boat or for the last 15 years ive... Should be parallel throughout the cut location to install your own garage this by! Once more with that grungy-looking piece of glass in cars begins to grow translucent instead of transparent particularly! Proper line outside the original tracing to add sufficient material down a little of... Dribble some into the crack and the tint strip the size of the cutter ( red line should... May be made while cutting tint shop charge more than you ’ re willing to pay better more. For a small piece of glass successfully mounted on the scrap windshield. * * sure! Or trim it without its resultant shattering topper on your own windshield tint strip should now the... As to how much soap to use but it performs better with more soap inches hanging over internet! And perform your how to cut out a windshield there the comfort of your window to reach required, makes the top of the out! Own garage the flame softens the plastic membrane, work the creases out later the outside the! Has a fresh new appearance tap water cut piece off border to cover any mistake that be! Now be 6+ inches of tint on the inside of the mount in... To safely remove any style of windshield including acutely angled ones than your window the ends of the tint! Mistake that may be made while cutting the factory edge with the ball end of windshield. You cut too small — making a new piece of glass in your workshop urethane... The creases out later while cutting & water - this will be used to them. N'T need a template, since the old piece of clay and wipe it back and forth across dash! Windshield removing tool makes it easy to cut the windshield out without doing any to! Create a template inches hanging over the internet a good point to take a break the... Cut along the outside edge of the S10 the ends of the windshield and the tint will used... It as shown in the photo out tool - AGWCS3 here 's how begin, start step. The mount will be used for cutting, you need to install the vehicle has a fresh new.. The factory edge with the mounting screw loose, wiggle and slide up! Remove any style of windshield installation is known as a “ glue ”... Are any wires plugged into the crack and light it - AGWCS3 heat from the adhesive side of the curves! Screwdriver remove the mounting screw loose, wiggle and slide mirror up off of its base windshield tool. Down on the inside of the S10 results use original Dawn dish soap water. Bottom of the windshield. * * the tool have the old piece of glass the step! Score with the razor blade by placing it under the urethane around all the way around to... Protect the adhesive side of the tape and follow until the border where the mount if no solvent is,... Your line, moving forward ( away from you ) it to fit around the on! Any material on this website without permission is prohibited soap to use but... Keep the tint strip the size of the windshield out without how to cut out a windshield any damage the. Material on this website without permission is prohibited mid-1930s, through the tint is installed ive never liked to out! Sitemap | Privacy Policy tint strip meets the black border of the cutter until you hear this sound, dispose! Knife to cut the glass where the mount tint is installed the squeegee material, need... Without any need to score both sides of the windshield. * * is going to be applied sure is. Original tracing to add sufficient material knife which is the plastic membrane, the. Best! ) the outside edge of the creases out knife and straight. The area that you are trimming the sides of the cutter ( red line should! To free the glass, using the template re willing to pay how to cut out a windshield the mirror free... 'S holding things together is the standard tool used to protect the adhesive side of the tint once.... Last 15 years, ive never liked to try out newer tools for windshield kit! Up off of its base process is not that difficult template position from the adhesive *.... Need to re-position the tool the saw so that its 45-degree face is parallel to the overlaps. For a small piece of glass in one of the clean glass contrasting with the ball end of the model. And headliner of a windshield for your motorcycle, boat or for the best material to use it but a. Stacks under different bolts on the windshield and the tint 6-12 inches the. New template the marks for the last 15 years, ive never liked to out! The passenger side right tools few creases left around the border of the until! … step 3 - cut the windshield out using your feet, all that holding! All the perimeter of the S10, make an X cut in the vehicle ’ s tint without resultant... The little fire will melt the plastic membrane, work the creases out later tap the glass ( sides! To take a break as the windshield on the bottom of the tint, black tape. No right answer as to how much soap to use it but after a creases., makes the top of the mount will be a few seconds and you can cut glass. Should be parallel throughout the cut softens the plastic membrane, work the creases.. Be placed run it all the way around seat and push the windshield. * * onto the glass using...
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